New dry-running vacuum pump

Flowserve Corp., a leading provider of flow control products and services for the global infrastructure markets, has released its SIHI^® Boost UltraPLUS dry-running vacuum pump (FIG. 1). The new unit is designed to reduce cycle times for batch processes by up to 50% or more.

According to the company, SIHI Boost UltraPLUS vacuum pumps raise the industry standard by delivering the fastest pump-down and cycle times available for load lock applications. The unit delivers remarkably high performance combined with low power consumption in a small footprint. By just changing the vacuum system, the output of existing process equipment can potentially be doubled.

The SIHI Boost UltraPLUS vacuum pump is the next evolution of Flowserve SIHI Boost pump systems, which were introduced in 2013. This new and improved pump design retains all the advantages of the original SIHI Boost pumps—including oil-free operation and full electronic synchronization—and cuts re-acceleration time up to 50%. These performance enhancements were made possible by cooling improvements, upgrading materials to withstand the highest load scenarios and a new gap distribution strategy.

The unit can provide a compression ratio (K0) of up to 100,000:1, which is exponentially higher than the rate of the highest-performing Roots-type blower (maximum 75:1). A single compact SIHI Boost UltraPLUS pump can replace two or three conventional competitor units while eliminating the need for interstage cooling.

In addition, the SIHI Boost UltraPLUS vacuum pump has been designed and built with all the hardware needed to take full advantage of RedRaven, a predictive maintenance service from Flowserve that improves plant performance by detecting anomalies in pumps, valves and seals. No additional sensors or other devices are required.

To learn more, visit SIHI Boost UltraPLUS.

New flushing ring design

Emerson has introduced the Rosemount™ 319 Flushing Ring (FIG. 2) with valve-integrated design, ensuring accurate differential pressure measurement and lower maintenance suitable for a wide range of differential pressure applications.

Available in traditional and compact options, the new Rosemount 319 Flushing Rings provide a process-to-seal connection and allow for faster diaphragm seal maintenance without disconnecting them from process flanges.

Both versions of the Rosemount 319 Flushing Rings come pre-assembled, including the flushing ring, matching valves and connections, allowing technicians to commission devices faster by eliminating the need to procure and assemble components onsite. Rosemount 319 Flushing Rings are factory leak-tested so users can mount products to vessels right out of the box. When installed, diaphragm seal maintenance is significantly faster without compromising safety, while reducing stocked inventory and management of multiple vendor piece-parts. Version-specific features include:

1. The Rosemount 319 traditional flushing ring design utilizes a flow-through cleaning action and can be sized to fit almost any application. Configurations are offered with a choice of ball valves, needle valves or gate valves, and in multiple materials, flange types, sizes and ratings.
2. The Rosemount 319 compact flushing ring design removes residual buildup quickly, cleaning five times faster over 30% more surface area and 50% fewer leak points than other flushing rings. Assemblies accommodate a wider range of applications due to their smaller footprint for accurate differential pressure measurement in applications that have limited space for flushing ring installation. Configurations are offered with needle valves and in multiple materials, flange types, sizes and ratings.

For more information, visit Rosemount 319™ Flushing Ring.

An optimized approach to operational, security and compliance risk-reduction

Hexagon’s Asset Lifecycle Intelligence division has released its PAS Cyber Integrity 7.3, a new software version for comprehending and resolving safety, security and compliance risk that is visualized in the customer’s preferred context.

Cyber Integrity 7.3 is unique in the marketplace for its ability to identify, analyze and score organizational risk across domains, enabling owner-operators to focus their OT security investments on the activities that reduce the most risk. The new version of Cyber Integrity differs from competitors’ offerings by:

1. Delivering an enterprise-wide, holistic image of multiple risk domains with a clear understanding of vulnerabilities and enhanced risk-based decision-making
2. Utilizing proprietary risk scoring to rapidly identify risks in the environment of greatest concern while simultaneously considering the vulnerabilities and patching level of various assets
3. Precisely identifying systems at risk of penetration or exploit and providing meaningful and actionable data regarding risk level, vulnerabilities for remediation and the associated patches and upgrade paths, providing the highest value
4. Prioritizing risk-reducing and vulnerability remediation activities that shrink the attack surface and quickly provide paths that reduce the greatest risk, with the least amount of effort.

Cyber Integrity 7.3 is designed to enable customers to assess risk utilizing a proprietary risk-scoring method to visualize and comprehend risk within the industrial facility in their own context.

PAS Cyber Integrity 7.3 provides a proprietary risk-scoring capability, customized to an organization’s specific requirements while simultaneously delivering the industry’s best situational awareness and rapid remediation of vulnerabilities.

For more information, visit PAS Cyber Integrity.

New gigabit Ethernet switches simplify configuration

Red Lion—a manufacturer of innovative technologies that empower industrial organizations to access, connect and visualize their data—has introduced its N-Tron Series NT5000 Gigabit Managed Layer 2 Ethernet switches. As industries around the world digitally transform and optimize their operations, reliable and secure network access is absolutely critical. NT5000 switches (FIG. 3) and their gigabit speed are designed to improve network security and reliability for industrial organizations of all sizes and environments.

The NT5000 maximizes operating performance and system uptime through seamless integration, advanced management and diagnostic capabilities, network redundancy and layered security, and helps organizations meet IT and OT needs for dependable communication.

Clear, comprehensive and fast network management is essential for organizations to achieve maximum uptime. The NT5000’s simple graphical user interface includes a logical view showing active ports, power supply, temperature and contact relay status of the switch and color-coded gauges for port traffic and events to allow administrators to quickly identify and address possible network disruptions in real time, helping lower total cost of ownership.

Designed and assembled in the U.S., NT5000 switches are available in 6, 8, 10, 16 and 18 port configurations in all copper or a mix of copper and fiber options that can meet specific installation requirements. With a durable, metal enclosure and wide temperature range, the NT5000 is a compact solution for reliable operation in harsh, industrial environments, including oil and gas, factory automation, robotics, food and beverage, marine and rail.

Configuring switches can be a confusing and time-consuming process. The NT5000 is engineered for fast and easy deployment right out of the box. Its modern, graphical user interface includes a configuration wizard that walks users through initial setup.

Today’s cybersecurity threats can result in severe consequences. The NT5000 features password encryption, multilevel user access and MAC security, IEEE 802.1X with RADIUS remote authentication and more. Administrators can view the event and syslog to clearly see the state of the network in real time and receive notifications about access attempts or configuration changes. The switch can be set to automatically disable user or port credentials after failed access attempts.

The NT5000 also features:

• Graphical dashboards
• N-Ring™ auto-member
• Port mirroring
• Cable diagnostics
• STP/RSTP/MSTP
• IGMP v1/v2/v3
• SNMP v1/v2/v3
• NTP, LLDP and LACP
• Fast boot allowing traffic to pass in less than 20 sec
• Wide shock and vibration tolerance
• Extensive compliance certifications, including Product Safety: (UL/CUL) Ordinary and Hazardous locations, Emissions/Immunity: FCC/ICES/CE, ATEX/IECEx, Marine: ABS, Rail: EN 50155, EN 50121, EN 61373, UKCA.

Visit redlion.net/nt5000 to learn more about the Red Lion N-Tron Series NT5000 and view model specifications.

Monitoring H₂S in crude oil

The KECO Model 205 PermaStream H₂S in Liquids Process Analyzer (FIG. 4) offers an accurate quantification of hydrogen sulfide (H₂S) in sample streams of crude oil as part of environmental compliance, safety and quality control practices. The inline analyzer measures H₂S in light/medium/heavy crude oil, dirty/clean water, diesel, fuel oil and drilling fluid in real time. By providing accurate and continuous monitoring of H₂S levels in liquid streams, the analyzer helps companies demonstrate compliance with air permits promoting the reduction of environmental impacts.

Naturally found in crude oil, H₂S can pose a threat when inhaled due to its toxicity. Its corrosive properties can also cause damage to storage tanks and pipelines used to transport crude oil. In addition, crude oil with lower levels of H₂S is more valuable as it can be more readily processed into petroleum products.

Accurate quantification of H₂S is necessary for its efficient removal from crude oil. Due to its opacity and complex structure, it cannot be visually measured. The most effective measurement method requires stripping H₂S from the liquid into gas for analysis by an analyzer or a sensor. The Model 205 PermaStream H₂S in Liquids Process Analyzer efficiently and reliably separates H₂S from the liquid sample for measurement in the gas phase without false positives, as it only detects H₂S.

A simple device, the 205 PermaStream continuously provides an ultra-clean and dry sample to the H₂S sensor for real-time and accurate measurement. Dependable in operation, the analyzer requires no field calibration, sample conditioning, filters nor pumps. Incorporating KECO Membrane Technology, the ultra-low-maintenance device addresses the shortfalls of headspace stripping columns traditionally used for this purpose that were problematic because of oil clumping and high maintenance associated with replacing a multitude of parts that break down over time.

The 205 PermaStream measures the presence of H₂S in ppm or even precent ranges in complex liquid streams. Set in line at process and flow, the H₂S liquid process analyzer supports continuous online monitoring of H₂S.

For more information, refer to H2S in Liquids Process Analyzer - KECO (liquidgasanalyzers.com)

Greenhouse gas emissions management software

KBC (A Yokogawa Company) has launched what it calls a revolutionary emissions management solution, Visual MESA^® Greenhouse Gas Emissions Management for industrial process plants. Whether cloud-based or onsite, this technology integrates the emissions management workflow across the entire plant to simplify reporting and reduce Scopes 1 and 2 emissions.

Visual MESA Greenhouse Gas Emissions Management software uses real-time emissions data to pinpoint critical operational areas that can improve the accuracy and frequency of greenhouse gas emissions (GHG) reporting. This information enables the plant to take strategic decarbonization actions, minimize emissions and achieve sustainability targets.

Industrial plants are encouraged to report their GHG emissions. Typically, this task is done using GHG Protocol standards with quarterly or annual averages, which can be a tedious and time-intensive process. However, the operational sites need accurate and continuous monitoring. Real-time monitoring of emissions throughout the plant, from raw materials to disposal, enables operators to identify gaps and take immediate action to meet emissions reduction targets.

The KBC Visual MESA Greenhouse Gas Emissions Management software monitors emissions and energy consumption from plant operations using digital data sources. With the technology’s advanced features, the software provides actionable recommendations to decrease energy and emissions while automating the official emissions reporting. Key capabilities of the GHG emissions management software include:

1. Real-time carbon emissions monitoring eliminates delays in reviewing time-sensitive data.
2. Real-time energy optimization provides alternative scenarios to optimize energy and emissions savings as well as meet sustainability targets.
3. Actionable recommendations for operations analyze and visualize emissions data campus-wide, allowing for quick and confident decision-making in critical areas.
4. Auditable carbon reporting following tracks all data to its source, calculates average or total Scopes 1 and 2 emissions throughout the facility to monitor GHG emissions on a daily, monthly and yearly basis, and uses any of the seven GHG Protocol reporting standards [Corporate Standard, GHG Protocol for Cities, Mitigation Goal Standard, Corporate Value Chain (Scope 3) Standard, Policy and Action Standard, and Product Standard, and Project Protocol].
5. Factor-based emissions calculations automate the emissions accounting and reporting process, allowing engineers and accountants to focus on higher value activities.

Visual MESA Greenhouse Gas Emissions Management software effectively monitors, manages, analyzes and visualizes Scopes 1 and 2 emissions data in real time across the entire plant. Whether cloud-based or onsite, this advanced technology solution is designed to provide swift and accurate decision-making on critical areas affecting emissions.

To learn more, contact your local KBC representative at (info@kbc.global). HP