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Maintenance and reliability: New techniques and technologies to ensure unit uptime

Lee Nichols, VP Content/Editor-in-Chief    

Maintenance is an integral part of refining and petrochemical plant operations. Without a reliable maintenance program, crucial equipment cannot operate optimally or, in a worse case, could break down, leading to unit downtime or even a safety issue.

Due to the essential nature of process equipment, maintenance costs are a necessary expenditure. According to Hydrocarbon Processing’s HPI Market Data 2023 report, global maintenance expenditures are forecast to reach nearly $80 B this year. This cost helps to ensure that unit equipment is working efficiently and that operations are obtaining the most out of each production process.

Since maintenance and reliability are crucial topics within the hydrocarbon processing industry (HPI), this issue’s Special Focus is devoted specifically to new techniques, technologies and advancements in maintaining equipment and ensuring unit uptime. These include new digital technologies to monitor equipment such as pumps and compressors, advancements in predictive maintenance, using artificial intelligence for asset performance, and other solutions and case studies that detail how HPI professionals are advancing plant maintenance and equipment reliability.

As technologies evolve, HPI professionals are adapting to new solutions to optimize operations. This is true not only with new processing technologies, but also with software, solutions, services and other means to monitor, predict, diagnose and fix equipment. These solutions help refining and petrochemical plant personnel boost efficiency and optimize operations. HP